when it counts™READ THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL CAREFULLY BEFORE USING THIS FIREARM; DO NOT DISCARD THIS MANUAL.This instruction manu
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when it counts™www.sigsauer.com11Topic
12www.sigsauer.comWARNINGS OF GREAT IMPORTANCEARE FOUND WITHIN THIS MANUALOTHER CAUTIONS AND WARNINGS APPEAR THROUGHOUT THE MANUALFIREARMS ARE DANGERO
when it counts™www.sigsauer.com13 WARNING - ALTERATIONSThis product was designed to function properly in its original condition. Alterations can make
14www.sigsauer.comGENERAL SAFETY INFORMATION AND MECHANICAL CHARACTERISTICS1.0 Safety InformationThe safety warnings in this manual are important. By
when it counts™www.sigsauer.com15THE BASIC RULES OF SAFE FIREARMS HANDLING1. ALWAYS treat every gun as if it were loaded.2. ALWAYS be sure the barrel
16www.sigsauer.com1.1 Protect Your Eyes And EarsAlways wear safety glasses and ear plugs or “earmuff” type protectors whenever you are shooting. Alway
when it counts™www.sigsauer.com17 WARNING – AMMUNITION (CARTRIDGE) NOTICESIG SAUER Inc. SPECIFICALLY DISCLAIMS RESPONSIBILITY FOR ANY DAMAGE OR INJURY
18www.sigsauer.com5. Bullets can become lodged in the barrel:• If the cartridge has been improperly loaded without propellant powder, or if the powde
when it counts™www.sigsauer.com198. Do not oil cartridges, and be sure to wipe the chamber clean of any oil or preservative before commencing to shoot
2www.sigsauer.comState-By-State WarningsCertain states require, by law, that their own specified warning notices, in larger-than-normal type be conspi
20www.sigsauer.com WARNING - LEAD EXPOSUREDischarging firearms in poorly ventilated areas, cleaning firearms, or handling ammunition may result in exp
when it counts™www.sigsauer.com212.0. Mechanical Characteristics and Rifle Theory2.1 Rifle Description2.1.1 GeneralThe SIG516 rifle is a gas operated
22www.sigsauer.comBolt RingsExtractorEjector2.1.3. Bolt/Bolt Carrier AssemblyThe bolt carrier guides the bolt and controls locking and unlocking by me
when it counts™www.sigsauer.com232.1.4. Quad Rail Hand GuardThe quad rail hand guard protects the barrel and the gas system from damage and provides p
24www.sigsauer.com2.1.5. Lower Receiver Assembly and Butt stockThe lower receiver assembly contains the fire control mechanism, bolt catch, magazine w
when it counts™www.sigsauer.com25MANUAL SAFETY “ON” MANUAL SAFETY “OFF”FIG 6 FIRE CONTROL SELECTOR POSITION SAFE-SEMI WARNING - MANUAL SAFETY:Keep the
26www.sigsauer.comThe SIG516 is equipped with a telescoping butt stock. The butt stock may vary depending on the model.Release Latch2.1.6 Gas Valve Po
when it counts™www.sigsauer.com272.1.6.A. Position #1 (Normal) is for normal operation.FIG 9 GAS VALVE ON P12.1.6.B. Position #2 (Adverse) is for adve
28www.sigsauer.com2.1.6.C. Position #3 (Suppressed) is for firing with a sound suppressor and is a partial cutoff of the gas system still allowing for
when it counts™www.sigsauer.com29When the cycle of operation is affected by fouling or environmental conditions, the gas valve can be rotated to the P
when it counts™www.sigsauer.com3MAINE:“ENDANGERING THE WELFARE OF A CHILD IS A CRIME. IF YOU LEAVE A FIREARM AND AMMUNITION WITHIN EASY ACCESS OF A CH
30www.sigsauer.com2.1.7. Butt Stock OperationThe butt stock on the SIG516 may vary depending on the specific model you have. The butt stock provides f
when it counts™www.sigsauer.com31To remove the butt stock:Depress the adjustment lever to disengage the release latch and slide the stock to full exte
32www.sigsauer.comTo re-install the butt stock:DO NOT FORCE THE PARTS TOGETHER! Align the stock body with the receiver extension and Gently slide the
when it counts™www.sigsauer.com332.1.8. Trigger Guard OperationThe trigger guard may be released from its normal position to make the trigger accessib
34www.sigsauer.comWARNING: DO NOT MANIPULATE THE TRIGGER GUARD UNLESS THE FIRE CONTROL SELECTOR IS ON “SAFE” AND THE RIFLE IS UNLOADED.
when it counts™www.sigsauer.com352.1.9. SightsThe SIG516 rifle features integrated Mil-Std M1913 rails on the upper receiver and the Quad Rail Hand Gu
36www.sigsauer.comSight DeploymentFlip up the front sight assembly until it held in the upright position by the detent.Flip up the rear sight assembly
when it counts™www.sigsauer.com37To move your shot group UP rotate the front sight post clockwiseTo move your shot group DOWN rotate the front sight p
38www.sigsauer.com2.1.10. MagazineThe SIG516 rifle ships with (1) one thirty (30) round aluminum magazine. The SIG516 is compatible with most M16/AR1
when it counts™www.sigsauer.com392.2. Technical SpecificationsSPECIFICATION PATROL PRECISION MARKSMANCALIBER 5.56x45mm NATO 5.56x45mm NATOLENGTH W/ ST
4www.sigsauer.comNEW JERSEY:“IT IS A CRIMINAL OFFENSE TO LEAVE A LOADED FIREARM WITHIN EASY ACCESS OF A MINOR.”NEW YORK CITY, NY:“THE USE OF A LOCKING
40www.sigsauer.com2.2.1 Operation of Fire Control/SafetyFour basic fundamentals of safe firearm handling should be applied during any and all activiti
when it counts™www.sigsauer.com41SEMI – The trigger is no longer locked and the rifle WILL FIRE one shot with each press of the trigger until either t
42www.sigsauer.com3.0 Handling3.1 Important Instructions• Before manipulating the weapon, ensure the fire control lever is in the “S” (SAFE) position
when it counts™www.sigsauer.com433.2 Loading the MagazineFIG 23 516 MAGAZINE BEING LOADED1. Ensure the magazine is the proper type and caliber for th
44www.sigsauer.com3.3 Loading the Rifle1. Ensure the safety lever is in the “S” (SAFE) position;2. Insert the magazine and check that it is properly s
when it counts™www.sigsauer.com453.4 Reloading the Rifle after firing has commenced (partially loaded magazine still in rifle).1. Place fire control s
46www.sigsauer.com3.5 Reloading the Rifle after firing has commenced (bolt locked open, empty magazine still in rifle).1. Place fire control selector
when it counts™www.sigsauer.com474.0 Cycle of OperationReady to Fire ConditionThe SIG516 “Ready to Fire” condition is described as a loaded magazine p
48www.sigsauer.com4.1. FiringRotate the fire control selector from the “SAFE” position to the “SEMI” position.Pressing the trigger rearward releases t
when it counts™www.sigsauer.com494.1.2. Cocking of the Hammer1. As the bolt carrier assembly continues rearward the bottom surface of the bolt carrier
when it counts™www.sigsauer.com5TEXAS:“IT IS UNLAWFUL TO STORE, TRANSPORT, OR ABANDON AN UNSECURED FIREARM IN A PLACE WHERE CHILDREN ARE LIKELY TO BE
50www.sigsauer.comWARNING: Removing cartridges from the magazine does not prevent the rifle from being fired! When there is a cartridge in the chamber
when it counts™www.sigsauer.com51TO CLEAR A STOPPAGE (JAM)6.0. Procedures In Case of a StoppageA “Stoppage” is an interruption in the cycle of operati
52www.sigsauer.com6.2. Failure to Fire (Hot Rifle) Trigger is pressed, hammer falls, the rifle does not fire.1. Keep the muzzle pointed down range, pl
when it counts™www.sigsauer.com536.3. Failure to CycleWARNING: Always ensure the rifle is unloaded and cleared of ammunition prior to adjusting the ga
54www.sigsauer.com6.4. Feedway Stoppage (Jam)A feedway stoppage occurs when one or more rounds are trapped in the upper receiver and stop the cycle of
when it counts™www.sigsauer.com557.0. Field Strip Disassembly1. Unload and clear the rifle per section 5.0.2. Ensure the bolt carrier assembly is forw
56www.sigsauer.com1. Press the Pivot Pin (front pin) from left to right until it stops at the detent.2. Separate the upper receiver from the lower rec
when it counts™www.sigsauer.com577.2. Extractor Removal1. Apply slight pressure to the rear of the extractor with the thumb.2. Using a punch, or the t
58www.sigsauer.com7.3. Gas Valve and Pushrod Removal1. Depress the gas valve plunger on the gas block and begin rotating the gas valve counterclockwis
when it counts™www.sigsauer.com597.4. Quad Rail RemovalCAUTION: DO NOT REMOVE THE QUAD RAIL ASSEMBLY UNLESS THE UPPER AND LOWER RECEIVERS ARE SEPARATE
6www.sigsauer.com WARNING - LOCKING DEVICESThis firearm was originally sold with a key- operated locking device. While it can help provide secure stor
60www.sigsauer.com1. Remove the two (2) quad clamp screws using a 1/8” hex wrench.FIG 32 REMOVAL OF CLAMP SCREWS AND CLAMP2. Remove the four (4) handg
when it counts™www.sigsauer.com613. Remove the lower quad rail section.FIG 34 REMOVAL OF THE LOWER RAIL SECTION4. Lift the quad key from the slot in t
62www.sigsauer.com5. Remove the upper rail section.FIG 36 REMOVAL OF UPPER RAIL SECTION7.5. Removal of Recoil Buffer and Action SpringREMOVAL OF THE R
when it counts™www.sigsauer.com631. Depress buffer retaining plunger while maintaining control the buffer as you allow it to move forward from the rec
64www.sigsauer.com8.0. Cleaning1. Your rifle is delivered factory packaged and preserved with a light coating of protective grease and oils. Beforeloa
when it counts™www.sigsauer.com658.1. Cleaning the Bore1. Run a patch soaked in solvent through the bore.2. Allow the solvent to soak in the barrel fo
66www.sigsauer.com8.3. Cleaning the BoltA cotton patch or a soft toothbrush and solvent can be used to complete the following steps:1. Clean all fouli
when it counts™www.sigsauer.com678.6. Cleaning the MagazineMagazines should be cleaned whenever the rifle is cleaned as preventive maintenance.FIG 39
68www.sigsauer.com9.0 Reassembly9.1. Recoil Buffer and Action Spring1. Slide the action spring over the recoil buffer and snap it into place by using
when it counts™www.sigsauer.com692. Insert the action spring into the receiver extension tube.FIG 41 ACTION SPRING AND BUFFERSTARTED INTO RECEIVER EXT
when it counts™www.sigsauer.com7FIREARMS SAFETY IS YOUR RESPONSIBILITYThis owner’s manual is designed to assist you in learning how to use and care fo
70www.sigsauer.com9.2. Extractor1. Fit extractor to bolt body by holding bolt in one hand; and2. While applying pressure with thumb over the spring
when it counts™www.sigsauer.com719.3. Bolt to Bolt CarrierWARNING:THE BOLT CAM PIN MUST BE INSTALLED OR THE RIFLE WILL SUFFER A CATASTROPHIC FAILURE W
72www.sigsauer.com1. Re-insert the bolt into the bolt carrier with the extractor oriented to the right side of the bolt carrier; andFIG 44 ALIGN BOLT
when it counts™www.sigsauer.com73CAUTION: THE FIRING PIN MUST BE FULLY INSERTED INTO THE BOLT CARRIER PRIOR TO INSTALLATION OF THE FIRING PIN RETAININ
74www.sigsauer.com9.4. Bolt Carrier Assembly to Upper Receiver1. Position the upper receiver assembly with the open bottom facing upward; and2. Insert
when it counts™www.sigsauer.com759.5. Rejoining Upper and Lower ReceiversTo aid in steps 1-3, manually cock the hammer by pushing it down until it is
76www.sigsauer.com2. Place the upper rail section over the barrel nut interlocking the tab into the upper receiver pocket.FIG 49 RE-INSTALLATION OF UP
when it counts™www.sigsauer.com774. Install the four (4) rail screws using a 5/32” hex wrench. Tighten the screws to 60 inch pounds (7 Newton meters)
78www.sigsauer.com9.7. Pushrod and Gas Valve re-assemblyTo simplify the process of reinstalling the pushrod assembly, always pre-assemble the gas val
when it counts™www.sigsauer.com792. Begin to thread the gas valve into the gas block clockwise; andFIG 55 GAS VALVE ROTATION FIG 56 FINAL GA
8www.sigsauer.comTABLE OF CONTENTSTopic
80www.sigsauer.com10.0. Perform a Function Check of the SIG516 Semi-Automatic RifleWith the SIG516 rifle and one UNLOADED magazine perform a function
when it counts™www.sigsauer.com8111.0 LubricationUsing lubricant designed for use on firearms, lightly apply to the contact areas of the following co
82www.sigsauer.comBolt and Carrier Assembly• Extractor spring.• Tailshaft • Cam Pin. • Bolt Rings. • Locking Lugs. • Rail Surfaces, top and bottom. •
when it counts™www.sigsauer.com8312.0 Transportation and StorageWhen transporting your firearm to and from shooting activities, keep it unloaded for y
84www.sigsauer.com13.0. Service and Replacement Parts PolicyParts PolicyOur Service Department maintains a full complement of replacement parts. Even
when it counts™www.sigsauer.com85WARNING - PARTS PURCHASE:It is the purchaser’s responsibility to be absolutely certain that any parts ordered from th
86www.sigsauer.comService PolicyIf you have questions concerning the performance or servicing of your rifle, please write or call:SIG SAUER Inc.Attent
when it counts™www.sigsauer.com873. Package the firearm securely to prevent damage. Enclose a letter which includes your name, street address, daytime
88www.sigsauer.comORDER PARTSIn the event you want to order parts for your SIG516 rifle, contact Customer Service at (603) 772-2302. Have available t
when it counts™www.sigsauer.com8948 BOLT CATCH49 RETAINER, BUFFER50 FIRE CONTROL SELECTOR, FULL AUTO51 PLUNGER, TENSIONING52 GUARD, TRIGGER53 P
when it counts™www.sigsauer.com9Topic
90www.sigsauer.com16.0 Parts Diagram*
when it counts™www.sigsauer.com91*
92www.sigsauer.comSIG SAUER® Limited Lifetime Firearms WarrantySIG SAUER warrants that the enclosed firearm was originally manufactured free of defect
when it counts™www.sigsauer.com93Notes:
94www.sigsauer.comNotes:
when it counts™www.sigsauer.com95Notes:
18 Industrial Drive, Exeter, NH 03833 USAP/N 1700235FOR PRODUCT SERVICE ON THIS MODEL, PLEASE CALL (603) 772-2302www.sigsauer.comwhen it counts™
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